When a U.S. laboratory needed a reliable supply of small-batch flake snow ice for daily research operations, they turned to FlyCheng Cooling Technology (Qingdao) Co., Ltd. The client required 50 compact flake snow ice makers, each capable of producing 50 kg of ice per day. The machines had to fit into limited laboratory space, operate quietly, and meet strict hygiene standards.
This case study explains how FlyCheng delivered a customized solution that met the client’s exact requirements.
The Challenge
Laboratory environments have unique demands. Unlike restaurants or food processing plants, a lab does not need massive ice output. Instead, it needs consistent, clean, and controllable ice production in a small footprint. The ice is often used for sample cooling, ice baths, and temperature-sensitive experiments. Any variation in ice quality or machine reliability can affect research results.
The U.S. client needed 50 units that could each produce 50 kg of flake snow ice per day. The machines had to be compact enough to fit on or under laboratory benches. They also had to run quietly, because noise can disturb sensitive work. Finally, the ice had to be made from potable water and produced in a sanitary environment, with easy cleaning and maintenance.
The FlyCheng Solution
FlyCheng worked closely with the client to design a flake snow ice maker that matched these exact needs. The final unit was built with food-grade stainless steel throughout, including the evaporator and all ice-contact surfaces. This ensured hygiene and durability in a wet, cold environment.
Each machine produces 50 kg of dry, subcooled flake ice per 24 hours. The ice thickness is approximately 1.5 to 2.0 mm, which provides a large surface area for rapid cooling. This is ideal for laboratory ice baths and sample preservation.
The machines were also designed for quiet operation. A low-noise compressor and fan system keep sound levels to a minimum, so the units can be placed directly in the lab without disrupting work. The compact design allows them to fit under standard laboratory counters.
FlyCheng also included a smart control system with automatic water and pressure protection. This reduces the risk of operator error and ensures stable performance day after day. The units are easy to clean, with removable parts and smooth stainless steel surfaces.
Production and Delivery
After confirming the specifications, FlyCheng manufactured all 50 units at its facility in Qingdao. Every machine was tested for ice production, cooling performance, noise level, and electrical safety before shipping. The units were then packed for export and delivered to the U.S. client on schedule.
The client received the full order in good condition. Since installation, the machines have been running reliably in daily laboratory operations. The client reported satisfaction with the consistent ice quality, quiet operation, and ease of maintenance.
Why This Project Matters
This case demonstrates FlyCheng’s ability to serve niche B2B markets. While many ice machine manufacturers focus on large commercial or industrial systems, FlyCheng also excels at small-capacity, high-precision applications. The 50 kg/day flake snow ice maker is a good example of how standard platforms can be adapted for laboratory use.
FlyCheng’s experience in flake ice technology, combined with flexible manufacturing and export logistics, made this project a success. The company holds CE, RoHS, and ISO certifications, ensuring that every machine meets international quality and safety standards.
About FlyCheng
Founded in 2010, FlyCheng Cooling Technology (Qingdao) Co., Ltd. is a professional manufacturer of commercial and industrial ice making equipment. The product range includes cube ice makers, flake ice machines, tube ice makers, block ice machines, and ice crushers. FlyCheng serves customers in food service, hospitality, retail, healthcare, laboratories, and industrial processing. All equipment is built with food-grade materials and designed for reliable, continuous operation. For businesses seeking customized ice solutions, FlyCheng offers flexible production and responsive technical support.
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